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史密斯.KHD洪堡.

川崎重工.拉法基

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【鋼板坡口銑邊機】三大類及技術優勢

發布時間:05-13


plate Edge milling machine


鋼板坡口銑邊機是一種焊接輔助設備,通過刀盤高速銑削原理在鋼板焊接前加工出焊接坡口。該設備利用高速旋轉的刀盤對鋼板邊緣進行銑削,??專用于焊接前的坡口加工??(如V型坡口、直邊坡口、U型坡口等)。

The plate Edge milling machine is a welding auxiliary equipment that uses the high-speed milling principle of the cutter disc to open the weld groove for the steel plate before welding. The plate Edge milling machine mills the edge of the plate through the high-speed rotating cutter disc, and is specially used for bevel processing before welding (such as bevel, straight edge, U-shaped, etc.).

??工作原理??:銑邊機通過刀盤高速旋轉,借助刀具切削鋼板邊緣實現??高效高精度邊緣加工??,支持鋼板雙面同步加工(如雙頭機型設計)。

The working principle of the milling machine is to use the high-speed rotation of the cutter disc to cut the edge of the plate through the tool to achieve high-efficiency and high-precision edge processing, and can process both sides of the plate at the same time (such as double head design).

三大類鋼板坡口銑邊機

該設備主要用于金屬板材邊緣加工以形成焊接所需坡口,主要類型包括:??自動行走銑邊機、大型銑邊機、數控鋼板銑邊機??等。

1. 自動行走式鋼板坡口銑邊機

  • ?設備特點??:小型化易操作設計,支持移動作業,??靈活性突出??
  • ??加工能力??:基于銑削原理與自動行走功能,可處理??厚度6-60mm、長度/寬度不限??的鋼板坡口加工

2. 大型鋼板坡口銑邊機

  • ??夾持系統??:采用液壓缸將工件壓緊于工作臺
  • ??參數控制??:通過調節后置銑頭角度及Y/Z軸行程精準控制鋼板坡口角度與深度
  • ??技術優勢??:??超長銑削行程??與??強勁主軸銑削力??,適用于長尺寸鋼板的銑削或坡口加工

3. 數控鋼板坡口銑邊機

  • ??固定方式??:采用液壓夾緊鋼板
  • ??智能功能??:后置銑削動力主軸具備??自動旋轉角度調節??與??自動擋料功能??
  • ??操作流程??:僅需在控制面板輸入關鍵參數即可實現自動坡口銑削
??核心優勢??:
  • 高自動化程度 | 操作簡易
  • 坡口精度高 | 生產效率高且安全性強
  •  適用于中短尺寸鋼板的自動坡口加工??

Three major categories of plate Edge milling machines

The plate Edge milling machine is mainly used for edge processing of metal plates to form the groove required for welding. Its main types are divided into automatic walking milling machines, large milling machines, CNC steel plate milling machines, etc.

?Automatic walking plate Edge milling machine

This type of plate Edge milling machine is a small and easy-to-operate equipment that can be moved for operation, which improves flexibility. It uses the milling principle and automatic walking function to perform milling bevel operations on steel plates with a thickness of 6-60mm and unlimited length and width.

Large plate Edge milling machine

Large plate Edge milling machine uses hydraulic cylinder to press the workpiece on the workbench, and controls the groove angle and groove depth of the steel plate by adjusting the milling head angle and Y and Z axis stroke at the rear. This type of plate Edge milling machine has a long milling stroke and strong spindle milling force, which is suitable for milling or beveling of long plates.

CNC steel plate Edge milling machine

This type of plate Edge milling machine uses hydraulic method to fix the steel plate. The rear milling power spindle has automatic rotation angle and automatic material blocking function. The control panel only needs to enter a few key parameters for automatic beveling and milling.

CNC steel plate Edge milling has a high degree of automation, simple operation, accurate groove accuracy, high production efficiency and safety, and is suitable for automatic beveling of medium and short plates.

技術優勢

  • ??高效性??:單次加工速度可達??30米/10分鐘??,顯著降低勞動強度
  • 高精度??:一次成型無需二次去毛刺,表面光潔度高
  • 低能耗??:較傳統設備節能顯著

Technical advantages

  • High efficiency: The single processing speed can reach 30 meters/10 minutes, which significantly reduces labor intensity;
  • High precision: One-time forming, no need to clean burrs twice, and high surface finish;
  • Low energy consumption: Compared with traditional equipment, it consumes less energy.
結論

各類鋼板坡口銑邊機廣泛應用于以下行業:
  • ??鍋爐與壓力容器制造、船舶工業、電力工程、石油化工、機械制造及工程機械領域??
  • ??可加工材料??:中低碳鋼板、不銹鋼板、鋁板等
  • ??典型坡口類型??:V型坡口、直邊坡口、U型坡口等焊接前預處理加工

Conclusion

Various types of plate Edge milling machine are widely used in boiler and pressure vessel manufacturing industries, shipbuilding, electric power, petroleum, chemical machinery, and engineering machinery manufacturing. They can process various types of medium and low carbon steel plates, stainless steel plates, and aluminum plates before welding, such as bevels, straight edges, and U-shaped grooves.

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